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Analysis of Tube Bending Process
Šrom, Jan ; Řiháček, Jan (referee) ; Peterková, Eva (advisor)
Master thesis analyzes rotary draw bending of the tubes without using a mandrel. Bending process is accompanied by many defects due to large displacement of formed material. One of the major defects is flattering of the cross section also called ovality. In order to decrease ovality comes up a proposal of the changes to the tool design. Modifications of tool’s geometry are numerically analyzed by finite element method in software ANSYS. According to the results of the simulations an optimized pressure die is manufactured. Several experimental tests are accomplished to verify the effect of the optimized tool design. Approximately 100 bends confirm a decrease of ovality using modified pressure die.
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Prevention of defects during tube bending
Procházka, Libor ; Štroner, Marek (referee) ; Peterková, Eva (advisor)
The bachelor thesis describes the most occurring defects of tube´s component bending. The first part of this thesis is focused on a detailed research of these unwanted phenomenons. The second part contains complete list of possibilities in the defects reduction. There are quoted the suitability and the terms of use for an individual eliminative methods in the second part of this thesis, too. The last part of this bachelor thesis contains classifying of elimination possibilities to the particular types of defects.
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Project technology of production hooped components and structural design tools
Zachoval, Jan ; Samek, Radko (referee) ; Žák, Ladislav (advisor)
This diploma thesis has been elaborated within the Master's study of department 2307 that submits a production hooped component. The material of the component is steel ČSN 15 130. Single – part as far as small–lot production. On the basis of the literary study problems bend tubing was sugested the method: rotary draw bending. For this method was sugested mechanical bending machine with mandrel support arm, for bending with mandrel and exact bends in three – dimensional.
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The effect of production parameters on the plasticity of structural steel
Brabec, Martin ; Podaný, Kamil (referee) ; Peterková, Eva (advisor)
The master thesis deals with the influence of heat treatment and storage time on microstructure and mechanical properties of 26MnB5 steel, which is used in the production of tubular components in the quenched and tempered state. The objective was to increase the plasticity of the steel by the definition of new process parameters of the induction heat treatment line. New tempering diagrams of 26MnB5 steel for two various speeds of the heat treatment line were established and used to determine new tempering temperature and speed of the heat treatment line. Observation of the influence of storage time on mechanical properties of the steel did not reveal that it is liable to ageing.
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Methods of 3D bending
Kráčmar, Lukáš ; Řiháček, Jan (referee) ; Peterková, Eva (advisor)
The project is developed in the context of a bachelor's degree in Mechanical Engineering and deals with an overview of modern methods of 3D bending part. The paper presents the different methods of 3D bending components that are produced by these methods and machines on which these components produce.
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The Tools and Equipment for a Bending of Tubes
Kašpárek, Jan ; Štroner, Marek (referee) ; Peterková, Eva (advisor)
The bachelor thesis is aimed to make a general overview of used tools and equipment for a bending of tubes. On the basis of literary evidence the list of basic methods used in bending tubes was created. By conducting a survey in bending tubes producers manufacturing programs, various principles of bending tubes were described, which are supplemented with picture documentation. To each method there were mentioned some of the OEMs. Accompanying pictures describe the construction of individual machines and used tools and equipment.
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Conditions of failures generation when bending profiled tubes
Fišar, Luboš ; Peterková, Eva (referee) ; Samek, Radko (advisor)
The thesis describes the knowledge from a round tube bending technology, as a description of conventional and unconventional devices. There are technological parameters in relation to the creation of defects, and equations for determining the bending moment. These knowledge has been generalized and applied to solution the changes of cross-section shape and thickness in the bending of square cross-section. The solution was implemented to specific component (20x2 mm steel tube with two successive radii R57,2 and R131,5). The results of experiments shows that the material is almost rigid-perfectly plastic, in the most stressed areas has a sufficient supply of material formability. Thickness measurement was applied to calculate the approximate center of gravity changes. This shows a shift of 1.4 mm, which is negligible value for the pure bending. The end of the thesis summarizes the deficiencies of current manufacturing technology, which used mandrel is inadequate, wrong located and poor lubrication.
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Forming of thin-walled tubes
Baránek, Tomáš ; Peterková, Eva (referee) ; Podaný, Kamil (advisor)
This work brings a synopsis of technologies used in the process of thin-walled tubes forming as well as their evaluation. There are various forming methods applied in order to achieve a required shape e.g. tube bending, radial tube tripping and tube forming. The bending is done by several means e.g. collaring, reeling and pressing. In the pipe bending operation the tube may get deformed. Thus there might occur the following bending defects e.g. wall thinning, excessive flattening, wrinkles in the bend, tube suspension. At the radial tube tripping may occur local tube tapering or tube diameter attenuation. Tube forming is dividend into inlet, outlet and flattening.
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The effect of production parameters on the plasticity of structural steel
Brabec, Martin ; Podaný, Kamil (referee) ; Peterková, Eva (advisor)
The master thesis deals with the influence of heat treatment and storage time on microstructure and mechanical properties of 26MnB5 steel, which is used in the production of tubular components in the quenched and tempered state. The objective was to increase the plasticity of the steel by the definition of new process parameters of the induction heat treatment line. New tempering diagrams of 26MnB5 steel for two various speeds of the heat treatment line were established and used to determine new tempering temperature and speed of the heat treatment line. Observation of the influence of storage time on mechanical properties of the steel did not reveal that it is liable to ageing.
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Analysis of Tube Bending Process
Šrom, Jan ; Řiháček, Jan (referee) ; Peterková, Eva (advisor)
Master thesis analyzes rotary draw bending of the tubes without using a mandrel. Bending process is accompanied by many defects due to large displacement of formed material. One of the major defects is flattering of the cross section also called ovality. In order to decrease ovality comes up a proposal of the changes to the tool design. Modifications of tool’s geometry are numerically analyzed by finite element method in software ANSYS. According to the results of the simulations an optimized pressure die is manufactured. Several experimental tests are accomplished to verify the effect of the optimized tool design. Approximately 100 bends confirm a decrease of ovality using modified pressure die.
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